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XKNC-50GY排刀車xi復合機床是在50Gji礎之shang,開fa了Y軸動力刀具yi增qiangxi削功neng,X向或Y向動力刀具由普通排刀車床ke加裝的一ba增加dao兩ba或是sanba,動力刀具沿Y軸方向進給,keyi實xianjing向面加工、hun庸? 嗣娌奐庸?i削及異型輪廓等復合加工,並具備動力刀具剛性攻絲功neng,真zheng實xian了排刀車床的車xi復合加工。


性neng特點︰


  • 1.高剛性

    10.jpg

    1、床身為對稱式jie構設ji剛性足,zhu軸與Z軸居于床身中間位置,you效jianxiao熱?湮歡暈恢鎂 鵲撓跋 /p>

    2、HT300材zhi,qiqiang度高,耐磨性好,整體設ji優liang、jian震效果好。

    1. The bed is a rigid structure with a rigid structure. The main shaft and the Z-axis are located in the middle of the bed, which effectively reduces the influence of the thermal clamping position on the position accuracy.

    2. HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

  • 2.導軌

    1、yan用日本bei村百nian傳cheng的gua研技術及超精研磨工藝,並配置自動潤滑xi統,que保機床長qi高精度、高穩ding性。

    2、shi用燕尾導軌jie構,HT300材zhi,qiqiang度高,耐磨性好,整體設ji優liang、jian震效果好。

    3、硬軌jie構,接觸面均經過guaie 恚ei平方英cungua研點數一般12-14個,shi剛性提高ming顯。

    4、Z軸采用shuang山型滑動導軌,*man足剛性要求高,加工範weida的自動hua加工。

    1. Extend the scraping technology and super-fine grinding process of the Japanese village of Bukchon for centuries, and configure the automatic lubrication system to ensure long-term high precision and high stability of the machine.

    2. Using the dovetail rail structure, HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

    3. Hard rail structure, the contact surface is subjected to scraping treatment, the number of scraping points per square inch is generally 12-14, so that the rigidity is obviously improved.

    4. The Z-axis adopts the double-mount type sliding guide rail, which can fully satisfy the automatic processing with high rigidity and large processing range.


    1 [原始daxiao].jpg

    X軸導軌X-axis guide

    2、shuang山型滑動導軌.jpg

    Z軸導軌Z-axis guide

  • 3.Y軸驅動動力刀具

    5-1、Y軸驅動動力刀具.JPG

    Y軸驅動動力刀具 Y-axis drive power tool

    5-2、刀具bu局.jpg

    電機功率︰750W          Motor power: 750W

    最高轉速︰6000r/min      Maximum speed: 6000r/min

    Y軸快進速度︰15m/min      Y-axis fast forward speed: 15m/min

    Y軸xingcheng︰95mm          Y-axis travel: 95mm

    最da安裝動力刀具數量︰3ba  Maximum installed power tools: 3

    彈簧夾頭規格︰ER16       Spring collet specification: ER16

    動力刀具沿Y軸方向進給,keyi實xianjing向面加工、hun庸? ?嗣嫻那脅邸i削及異型輪廓加工等san軸聯動復合加工,並具備動力刀具剛性攻絲功neng(特配),真zheng實xian了排刀車床的車xi復合加工。

    The power tool is fed in the Y-axis direction, which can realize three-axis joint machining such as radial surface machining, hole machining, slotting, milling and profile machining of the workpiece end face, and has the power tool rigid tapping function (special). The turning and milling composite machining of the lathe lathe is realized.

  • 4.高精度zhu軸

    6 (1).png

    1、軸芯︰shi用*的zhu軸材料,經過多道熱處理和精細加工,耐沖擊和耐磨性更qiang。。

    2、軸cheng︰shi用進口品pai高精密gunzhu軸cheng,采用P4級,終身mian維護。

    3、防水︰shi用進口的高級防水huan。

    1. Shaft core: It uses unique spindle material, after multiple heat treatment and fine processing,, with stronger impact resistance and wear resistance. .

    2. Bearing: the use of imported brand high-precision ball bearings, using P4 level, lifetime maintenance-free.

    3. Waterproof: use imported advanced waterproof ring.

    6 (2).png

    4、ke選配電zhu軸,采用油ling機ling卻,保zheng高精度。

    5、特殊配置ke選用na置電zhu軸, na置電機zhu軸?30規格zhu軸轉速8000rpm,采用油熱交換qiling卻,保zheng了zhu軸的高速高精度。shi合于對精度、光潔度要求較高的工件加工,極da提高了生產效heng/p>

    4. Optional power distribution spindle, cooled by oil cooler to ensure high precision.

    5. Special configuration can be selected with built-in electric spindle, built-in motor spindle ? 30 specifications spindle speed 8000rpm, using oil heat exchanger cooling, to ensure the high speed and high precision of the spindle. It is suitable for workpiece processing with high precision and smoothness, which greatly improves production efficiency.

  • 5.cao作xi統 FANUC Oi-TF

    FANUCcao作xi統

    1. 高速高精度剛性攻絲。

    2. 復合加工xunhuan,neng簡hua車床編cheng。

    3. 圓zhucha補功neng,nenggou按zhao圓zhu表面的展開圖進xing編cheng。

    4. 直接尺cun編cheng,neng簡hua部件加工cheng序的編cheng。

    5. 記憶型螺距誤差補chang,ke對絲杠螺距誤差等機械xi統中的誤差進xing補chang,補chang數據yi參數的xing式存儲在CNC的存儲qiiao/p>

    6. CNCna裝PMC編cheng功neng,對機床和外e璞附ingcheng序控制。

    7. 隨機存儲模塊,ke在CNCian苯癰謀MCcheng序和宏執xingqicheng序。

    FANUC operating system

    1. High speed and high precision rigid tapping.

    2. Composite machining cycle that simplifies lathe programming.

    3. Cylindrical interpolation function, which can be programmed according to the developed view of the cylindrical surface.

    4. Direct size programming simplifies the programming of part program.

    5. Memory pitch error compensation can compensate the error in mechanical system such as screw pitch error. The compensation data is stored in the memory of CNC in the form of parameters.

    6. The CNC has built-in PMC programming function to control the machine and external equipment.

    7. Random memory module, which can directly change the PMC program and macro executor program on the CNC.

  • 6.燕尾式特制刀具座di板

    8、燕尾式特制刀具座di板.jpg

    采用與20G機床tong等規格尺cun設ji,keshi用20排刀xi列標zhun刀座,增加排刀數量,實xian最dake安裝刀具數量9ba。

    Adopt the same measurement with 20G design, can use the 20 Gang type standard tool holders, it increased the tools quantity the maximum can install 9 tools.

  • 7.多樣的自動夾具開閉及夾jin裝置選擇

    yeou刈 祝/span>

    1、過cheng穩ding,rong易吸收沖擊和振動。

    2、夾持力da,易實xian無級調速,調速範wei較da。

    3、ye壓zhan保壓kekao、效率高、構造簡單。

    Hydraulic rotary cylinder:

    1. The process is stable and easy to absorb shock and vibration.

    2, the clamping force is large, easy to achieve stepless speed regulation, the speed range is large.

    3. The imported hydraulic station has reliable pressure retention, high efficiency and simple structure.


    10.jpg

    yeou刈 ydraulic rotary cylinder

    8.ye壓fa生裝置 ( 4L ).jpg

    ye壓zhanHydraulic station

    氣動回轉缸︰

    1、cao作簡單,bian于與實xian自動hua。

    2、響應快速,提高生產效heng/p>

    3、ke選配卡盤夾jin方式,夾jin精zhun,夾持範weida。

    Pneumatic rotary cylinder:

    1. Simple operation, easy and automatic.

    2. Fast response and improve production efficiency.

    3, optional chuck clamping method, accurate clamping, large clamping range.

    4-3、氣動回轉缸.jpg

    氣動回轉缸Pneumatic rotary cylinder

  • 8.排屑qi

    12.jpg

    零件加工產生的鐵屑自動排出機床,shi合于自動hua加工和ing加嗔a的情況。

    The iron scraps produced by the parts are automatically discharged out of the machine and are suitable for automatic machining and large chips.

  • 9.切削油裝置

    13切削油裝置(50G).jpg

    用于存儲ling卻ye,配備ling卻泵,實xianling卻ye回路xunhuan。

    It is used to store the coolant and is equipped with a cooling pump to achieve circulation of the coolant circuit.

  • 10.油霧收集裝置

    16.jpg油霧收集裝置.jpg

    降低污染,改善作業huan境。

    Reduce pollution and improve the working environment.

  • 11.高壓naling卻裝置

    26高壓ling卻裝置.jpg

    keyou效ling卻潤滑,提高效率保zheng產品zhi量。

    It can effectively cool lubrication and improve efficiency to ensure product quality.

  • 12.夾jin檢測裝置

    28夾jin檢測裝置.jpg

    高精度傳感qi檢測靈敏,que保夾持狀tailiang好,you效提高生產zhi量。

    High-precision sensor detection is sensitive, ensuring good clamping and improving production quality.




技術參數︰


(1)機械本體標zhun規格MACHINE SPECIFICATIONS

項目Item

50G參數  50G Parameter

50G(帶Y軸)參數   50G  (with Y axis)Parameter

加工neng力 Capacity

床身shang最da回轉直jingSwing over bed

?270mm

刀座di板shang回轉直jingSwing over cross slide

?160mm

最da加工直jingMax. machining diameter

?100mm

最da加工長度Max. machining length

100mm

zhu軸  Spindle

zhu軸速度Spindle speed

MAX.6000r/min

na置電zhu軸規格zhu軸轉速(特配)Built-in motorized spindle speed (Optional Accessories)

MAX.8000r/min

zhu軸通孔直jingThrough hole diameter

?30mm

回轉速度變換Number of speed ranges

無級(S指ling)Step-less

zhu軸ing母叨eight from floor to spindle center

1030mm

快進速度  Rapidly travel

X軸快進速度X-axis rapid traverse

15m/min

Z軸快進速度Z-axis rapid traverse

15m/min

Y軸快進速度Y-axis rapid traverse

-

15m/min

xingcheng   Stroke

X軸xingchengX-axis travel

250mm

Z軸xingchengZ-axis travel

250mm

Y軸xingchengY-axis travel

-

95mm

電機 Motors

zhu軸電機Spindle servo motor

3.7/5.5 KW

進給軸(X/Y)軸電機Feed servo motors

0.75KW

進給軸Z軸電機Feed servo motors

1.2KW

Y軸動力刀 Y-axis drive power tool

動力刀最高轉速drive power tool maximum speed

-

MAX.6000r/min

動力刀電機功率Motor power tool installation number

-

750W

最da安裝動力刀數   Maximum power tool installation number

-

3ba

動力刀彈簧夾頭規格Spring collet specification

-

ER16

qi它   Etc.

總電氣rong量Required electric power

8KVA,AC200V±10%,50Hz

機床尺cun(長×寬×高)Floor space

yue1670×1470×1650mm

機床zhong量Mass of machine

yue1500kg

(2)CNC裝置標zhun規格CNC UNIT SPECIFCATIONS

控制xi統 Control unit

FANUC 0i TF

控制軸數 Controlled axis

tong時控制2軸(X/Z),手動1軸Simultaneously controllable 2axis, 1axis in manual mode

輸入方式Input system

MDI鍵入、絕對/增量值tong時並用   MDI keyboard input、combined use of absolute/incremental programming

cheng序記憶rong量Part program storage length

512KB

cha補功nengInterpolation function

直線、錐面、圓弧、車螺紋   Linear interpolation、pyramidal interpolati Circular interpolation、threading interpolation

最xiao設ding單位Minimum Setting

X:0.0001mm(直jingdia.)            Z:0.0001mm

最xiao移動單位Minimum Travel Setting

X:0.0005mm       Z:0.001mm

切削進給速度Feed rate

1~10000mm/min

刀具補chang設dingTool offset

64組Group

輔助機nengAuxiliary functions

M2、S4、T4

tingdun時間Dwell time

0~99999.999s

工進倍率Feed rate override

0~150%

快進倍率Rapid traverse override

F0、25、50、100%

輸入輸出接口Input/Output interface

RS232C/CF卡/USB

顯示yu言Display language

中wen、英yu、日yu     Chinese、English、Japanese

(3)qi它規格OTHER SPECIFICATIONS

單一固dingxunhuanxunhuan功neng(G90,G92,G94)Canned cycles

異常負he檢出功neng  Unexpected disturbance torque detection

英制/gong制轉換Inch/metric conversion

ke編cheng數據輸入   Programmable data input

復合型固dingxunhuan功neng(G70-G76)Multiple repetitive cycles

di二輔助功neng(B代碼)  Custom macro B

加工時間,加工數量表示Run hour and parts count display

恆表面切削速度控制   Constant surface speed control

鑽孔固dingxunhuan(G80-G89)Canned cycles for drilling

圖紙尺cun直ou淙 Direct Drawing dimension programming

極坐標補chang(G12.1、G13.1) Polar coordinate interpolation

刀尖半jing補chang    Tool nose radius compensation

圓zhu補chang(G07.1)Cylindrical interpolation

螺紋加工回tui    Threading retract

背jing編輯Background editing

顯示軟盤cheng序目錄    Directory display of floppy cassette

變螺距螺紋車削(G34)Thread Cutting

工件坐標xi(G52-G59)Workpiece coordinate interpolation

圖xing顯示Graphic function

追加宏指ling變量   Additional of custom macro common variables

宏指lingCustom macro

shun序號搜索  Sequence number search

擴充cheng序編輯Extended part program editing


*由于產品不斷更新,產品規格如you變hua,恕不另xing通知。

Specifications subject to change without notice for improvements and modifications



典型零件︰


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在线观看通道关闭 2024年05月09日 09:41